Products

Supercon Type Spheroidizing Annealing Furnace

SBP罩井式球化退火炉

application

This line of furnaces is designed for spheroidizing annealing, recrystallizing, stress relieving,soft annealing of wire material, coils which are low and middle carbon steel, low alloy steel.

heating method

Electric heating or natural gas heating

Protect the atmosphere

Methanol and nitrogen

Processing Features

To ensure decarburization standards (no oxidation, micro-decarburization)

SBP罩井式球化退火炉

Features

  • This furnace has a double water cooling system and has fully sealed convection capability. The material surfaces of items processed have no scale after being treated, with little decarburizing, the spheroidizing rate is high and ensures quality.
  • This new design stresses high quality and economical costs. It is the best and most economical furnace for the fastener wire industry.
  • The furnace cover uses fiber for creating heat resistance layers, making them lighter and stronger.
  • Exterior construction — The furnace wall uses special ceramic fibers that are very strong and can withstand high pressures and temperatures. The bottom of the furnace is constructed of multi-layers of heat insulating fibers and fire-resistant bricks.
  • The inner cover and convection cover is made of a special light structure with long life characteristics using specially designed convection heating.
  • Super convection impellers create a strong flow of heated gases and ensure a quick and uniform temperature rise. This saves a considerable amount of time and energy. It also creates a uniform temperature within the furnace after 1 hour of operation with a variance of ±5℃.
  • The cooling system quickly achieves low temperatures for cooling which saves time and improves production efficiencies.

Standardize Selection Table (Electirc, Gas heating)

Type A B body body height Toltal hight Frame height Crane hook height GxJ
Pit size
Repairing pit size Weight Crane load
Electric Gas Include
frame
No
frame
SBP-100/200 1000 2000 2130 / 3200 6940 1500 7800 6300 4000 * 4000 3450 * 1200 * 1500 9.50 3
SBP-200/200 2000 2000 3130 / 3200 6940 1500 7800 6300 5000 * 5000 3950 * 1200 * 1500 14.20 3
SBP-200/270 2000 2400 3130 / 3900 7640 1500 9200 7700 5000 * 5000 3950 * 1200 * 1500 16.50 3
SBP-220/200 2200 2000 3510 / 3200 6940 1500 7800 6300 4200 * 4200 4710 * 1200 * 1500 15.10 3
SBP-220/240 2200 2400 3510 / 3600 7340 1500 8600 7100 4200 * 4200 4710 * 1200 * 1500 16.60 3
SBP-220/270 2200 3000 3510 / 3900 7640 1500 9200 7700 4200 * 4200 4710 * 1200 * 1500 17.80 5
SBP-220/300 2200 3000 3510 / 4200 7940 1500 9800 8300 4200 * 4200 4710 * 1200 * 1500 18.70 5
SBP-245/200 2450 2000 3580 3960 3200 6940 1500 7800 6300 5450 * 5450 4710 * 1200 * 1500 15.70 5
SBP- 280/200 2800 2000 3930 4310 3280 6990 1500 7900 6400 5700 * 5700 4300 * 1200 * 1500 19.00 5
SBP-350/200 3500 2000 4730 5210 3300 7040 1500 7950 6450 6500 * 6500 4700 * 1200 * 1500 32.30 7.5-10
SBP-350/240 3500 2400 4730 5210 3700 7440 1500 8750 7250 6500 * 6500 4700 * 1200 * 1500 33.50 7.5-10
SBP-350/270 3500 2700 4730 5210 4000 7740 1500 9350 7850 6500 * 6500 4700 * 1200 * 1500 34.50 7.5-10
SBP-350/300 3500 3000 4730 5210 4300 8040 1500 9950 8450 6500 * 6500 4700 * 1200 * 1500 35.50 7.5-10
SBP-360/200 3600 2000 4830 5310 3300 7040 1500 7950 6450 6600 * 6600 6050 * 1200 * 1500 33.30 10
SBP-360/240 3600 2400 4830 5310 3700 7440 1500 8750 7250 6600 * 6600 6050 * 1200 * 1500 34.70 10
SBP-360/270 3600 2700 4830 5310 4000 7740 1500 9350 7850 6600 * 6600 6050 * 1200 * 1500 35.90 10
SBP-360/300 3600 3000 4830 5310 4300 8040 1500 9950 8450 6600 * 6600 6050 * 1200 * 1500 36.50 10
Special Customer Consideration
  1. The crane hook height in the above list is calculated from the bottom of the crane hook.
  2. If the customers' crane hook height is lower than the height stipulated in the list, it should be adjusted accordingly.
  3. The depth of the pit is decided by the customers' crane hook height in relationship to the pit dimensions in the list.
  4. The data above is only for reference. Tha actual requirements should be established wlth the assistance of the customer.

Heating System

SUMON Industrial(Jia Shan)Co.,ltd.

Electric Heating System

Low price
low operation cost
even heating

Products Type Using Size(mm) Power(kw) Charge weight (Tons)
SBP-100/200E ø 1000 * 2000 H 100 2
SBP-200/200E ø 2000 * 2000H 180 2-6
SBP-200/270E ø 2000 * 2700H 220 2-8
SBP-220/200E ø 2200 * 2000H 240 2-8
SBP-220/240E ø 2200 * 2400H 240 2-8
SBP-220/270E ø 2200 * 2700H 240 2-8
SBP-220/300E ø 2200 * 3000H 240 2-8
SBP-245/200E ø 2450 * 2000H 240 2-8
SBP-280/200E ø 2800 * 2000H 360 4-14
SBP-350/200E ø 3500 * 2000H 500 8-22
SBP-350/240E ø 3500 * 2400H 580 8-26
SBP-350/270E ø 3500 * 2700H 580 8-28
SBP-350/300E ø 3500 * 3000H 580 8-30
SBP-360/200E ø 3600 * 2000H 620 8-32
SBP-360/240E ø 3600 * 2400H 620 8-32
SBP-360/270E ø 3600 * 2700H 620 8-32
SBP-360/300E ø 3600 * 3000H 620 8-32
The above charge weight is only for reference. lt will fluctuate according to the difference of the diameter, height and weight of the treated material.
SUMON Industrial(Jia Shan)Co.,ltd.

Gas Heating System

1。The price of the gas heating unit is higher than the electric heating unit。 2。 The operation cost is lower than the electric heating unit。 3。 The gas unit is not affected by electrical power failure。

Products Type Using Size(mm) Power(kw) Charge weight (Tons)
SBP-100/200G ø 1000 * 2000 H 172.000 2
SBP-200/200G ø 2000 * 2000H 309.600 2-6
SBP-200/270G ø 2000 * 2700H 378,400 2-8
SBP-220/200G ø 2200 * 2000H 412,800 2-8
SBP-220/240G ø 2200 * 2400H 412,800 2-8
SBP-220/270G ø 2200 * 2700H 412,800 2-8
SBP-220/300G ø 2200 * 3000H 412,800 2-8
SBP-245/200G ø 2450 * 2000H 412,800 2-8
SBP-280/200G ø 2800 * 2000H 619,800 4-14
SBP-350/200G ø 3500 * 2000H 860,000 8-22
SBP-350/240G ø 3500 * 2400H 997,600 8-26
SBP-350/270G ø 3500 * 2700H 997,600 8-28
SBP-350/300G ø 3500 * 3000H 997,600 8-30
SBP-360/200G ø 3600 * 2000H 1,066,400 8-32
SBP-360/240G ø 3600 * 2400H 1,066,400 8-32
SBP-360/270G ø 3600 * 2700H 1,066,400 8-32
SBP-360/300G ø 3600 * 3000H 1,066,400 8-32
The above charge weight is only for reference. lt will fluctuate according to the difference of the diameter, height and weight of the treated material.

Furnace Body

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Furnace Body

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Jib

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Convection Cover

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Heating System

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Inner Cover

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Furnace Cover

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Convection impellers

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Material Tray

Control system

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Control Platform

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Cabinets

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Monitoring Picture

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